How To Do A Pop Up Camper Roof Rebuild (Fast & Easy)

How To Do A Pop Up Camper Roof Rebuild
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Camping is one of the best activities anyone can do, may it be with family, friends, workmates, or even alone.

What makes it even greater is that you can also camp with your car, as there are now pop-up campers that can be installed to your pickup truck or RV, making it more comfortable to spend a night outdoors.

But sometimes, the roof may end up being faulty, and eventually breaking. If that's the case, then it's time for a pop up camper rebuild.

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Not to worry about the steps and procedure, as it doesn't require expert skill or knowledge. You won't even need to spend tons of money on repairing it either. Keep on reading to find out how to properly do a pop up camper roof rebuild!

What makes it even greater is that you can also camp with your car, as there are now pop up campers,making it more comfortable

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What To Prepare For A Pop Up Camper Roof Rebuild

Here are the supplies and materials you will need to prepare beforehand in order to do the repairs:

  • Safety Equipment
    Prepare your safety gloves, goggles, and face mask. You will need to dress appropriately, with protective gear and clothes that you can easily work in.
  • Drill
  • Metal File
  • ABS Cleaning Solvent
  • ABS Powder
  • Methyl Ethyl Ketone Powder
    The ABS Powder and Methyl Ethyl Ketone Powder is used for filling the cracks on your roof. You can also replace these with a LEAK STOPPER or FIBERGLASS REPAIR TAPE.
  • Water
  • Glass Container
  • Strrier
  • Old rags or clothes
  • Old and disposable paintbrush

You can find any of these materials at home. If not, you can purchase them from your local hardware store, or from reputable online shops.

Bonus:  Top Five Reviews On The Best RV Battery

How To Do A Pop Up Camper Roof Rebuild

There will be times your pop up camper roof needs repair due to cracks from small accidents or extreme weather conditions. It is almost inevitable, especially if you use it a lot (or have had it for quite some time).

Either way, it's important to know how to properly patch it up and fix the cracks to have a functioning roof to keep you protected and warm while camping. Follow these simple steps and learn how to do this:

1. Prepare Your Equipment And Materials

Put on your safety mask, gloves, and goggles. Be aware that the materials are toxic, so it's best to wear safety equipment so as not to inhale or get in contact with the fumes.

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2. Drill Holes

While this may seem counter-intuitive, drilling holes on the cracks will help to keep them from spreading, so make sure not to skip this step.

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3. Roughen Roof

Using a metal file, scrape the roof on and around the cracks. This will help let the filler material stick.

4. Clean Crack Area

With ABS cleaning solvent, clean the cracked areas. This will also make the filler material stick better, and it will be easier to apply it when there is no dust or sediment around the area. You can also wipe off some big particles beforehand.

5. Preparing The Filler

Add one part ABS powder and methyl ethyl ketone powder. Mix it together in a glass container, stir it until it is combined well. Let it sit for a few minutes and use it once it's gooey.

Instead of using the powder mixture, you can also opt to use a rubberized leak stopper. Using an old paint brush, spread the leak stopper evenly around the cracks and seams.

Cover an inch extra on the sides while sealing vents to avoid slow leaks. Spread it thinly but wide. You can also opt to cover the whole roof to prevent it from leaking, not just the seams and cracks.

If your roof suffers from bigger tears, then fiberglass repair tape is a recommended solution. After spreading the leak stopper or tar, add fiberglass screen tape on the hole, covering it whole.

6. Apply The Filler

Put the mixture on the cracks. You will need to work very quickly, as the mixture dries fast. Add the mixture carefully, and if it spills around other areas, wipe it off quickly to avoid it from damaging other parts of your roof.

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After that, you're done rebuilding and repairing your pop up camper roof! Let it dry for a day or so before you use it on your next camping trip. This will decrease the chance of it breakage or leaking.

When it comes to DIY projects and repair, you may need help depending on your skill level. Either way, it doesn't take much time, so long as you put in the effort and follow the instructions.

What's great about this is that you won't need any prior knowledge when doing this repair. So long as the cracks are nicely filled and done neatly, you will be able to finish this task within a day.

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Another tip: You may want to rebuild your camper roof yourself to avoid extra costs. Check the camper's warranty to see if the manufacturer can do it for you, as you might get it done for free.You'll save time, effort, and money just by doing this simple check.

Read more about:  5 Tips You Must know about Pop-up camper here


If your camper roof is worn out or damaged then a repair is necessary.Repairing the roof will assure that you and your company will get adequate and warm shelter from weather conditions and other external factors while camping.

Fortunately, repairing it is easy as long as you detect the damage early and know what to do.

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Hopefully, this article on a pop up camper roof rebuild will help you become more knowledgeable about what to do when disaster strikes.

So what are you waiting for? If your roof needs some fixing, then follow these steps and start preparing the materials today! It is quick and easy to do and we all know that prevention is the best cure.

We hope you enjoyed the article. If you have any other tips on a pop up camper roof rebuild, then comment down below. We would love to hear what you have to say.

3 thoughts on “How To Do A Pop Up Camper Roof Rebuild (Fast & Easy)”

  1. Repairing it is easy as long as you detect the damage early and know what to do. When it comes to water leaks the most common solution is to apply roof sealant. I would like to recommend a coating of RV Roof Magic. It works great on water leaks and punctures.

  2. No matter what type of camper you have, a solid roof can mean the difference between a good or bad camping experience. If you have a pop-up camper with some cracks in the roof, consider Liquid RV Roof Coating as a safety precaution to prevent any roof leaks.

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